Roundness Roughness & Profilometers - ITALIAN BUILT

R100 roundness measuring machine , based on an ''all in one'' logic, is immediately operative with just a few operations, and allows to characterise all circular geometries, also complex ones, present on a piece.

The device is matched to Circom software that was conceived to be extremely user-friendly and easy to use, thus allowing to train an operator within a short period of time, reducing training and testing costs.

The software allows the analysis of the following geometric tolerances: roundness, planarity, linearity, cylindricity, conicity, cone shape, concentricity, parallelism, squareness, angularity, coaxiality, run-ou, total run out, thickness variation.

For complex surfaces where gaps are present, Circom is able to eliminate them automatically or the operator can intervene manually, removing inconsistent profile sections.

Integrative packages can be added to the basic application, such as for example harmonic analysis that, through FFT algorithm, allows to analyse each single sinusoidal component of the measured profile, essential with regards to bearings.

Characteristics:

• Axis of C plate: 

1. Plate diameter 160 mm
2. Maximum load 200 N
3. Maximum measured diameter 300 mm
4. Centring and levelling: ± 3mm -- ± 2°
5. Roundness error: < 0,08 μm 

•  Axis of Z column:  

1. Useful traverse lenght: 350 mm
2. Motorized and measurement
3. Linearity error on 400 mm: 0,8 μm
4. Linearity error on 100 mm: 0,3 μm
5. Measurement speed: 0,5-1-2 mm/s
6. Positioning speed: 0-15 mm/s 

•  Axis of R arm:   

1. Useful traverse lenght: 115 mm
2. Motorized, positioning
3. Positioning speed: 0-15 mm/s 

• Calculated parameters: 

         roundness, planarity, linearity, cylindricity, conicity, cone shape, concentricity,                                                      .        parallelism, squareness, angularity, coaxiality, run-out, total run out, thickness      variation. 

•  Pick-up:     

1. Two-directional with safety feature against shocks
2. Measurement range: 0,6 mm
3. Resolution: 0,001 µm

• Size : 586 x 615 x 815  mm (L x P x H)
• Weight:     105 kg
• Power voltage:   110-240 V 50-60 Hz 

R250 roundness measuring machine was conceived from the need to characterise pieces with circular and even complex geometries with utmost accuracy, and it is the ideal instrument to satisfy multiple measurement needs in the mechanical, motor, aerospace and machine manufacturing industries.

Thanks to its solid structure consisting of a base made in diabase and pneumostatically supported plate, it can accurately measure pieces of also considerable weight.

The device is matched to Circom software that was conceived to be extremely user-friendly and easy to use, thus allowing to train an operator within a short period of time, reducing training and testing costs.

The software allows to analyse the following geometric tolerances: roundness, linearity, cylindricity, conicity, cone shape, concentricity, parallelism, coaxiality, run out, total run out, thickness variation. For complex surfaces where gaps are present, Circom is able to eliminate them automatically or the operator can intervene manually, removing inconsistent profile sections.

Integrative packages can be added to the basic application, such as for example harmonic analysis that, through FFT algorithm, allows to analyse each single sinusoidal component of the measured profile, essential with regards to bearings.

Characteristics:

• Axis of C plate: 

1. Plate diameter 250 mm 
2.  Maximum load 500N 
3.  Maximum measured diameter 500mm 
4.  Centring and levelling: ± 3mm -- ± 2° 

•  Axis of Z column:  

1.  Useful traverse length : 300 mm 
2. Motorized and measurement
3.  Linearity error on 400 mm :  0,8 μm 
4. Linearity error on 100 mm : 0,3 μm
5.  Measurement speed : 0,5 - 1-2 mm/s 
6. Positioning speed: 0-15 mm/s 

•  Axis of R arm:   

1. Useful traverse length: 300 mm
2. Motorized, positioning
3. Positioning speed:  0 - 15 mm/s 

• Calculated parameters:

              roundness, planarity, linearity, cylindricity, conicity, cone shape, 

              concentricity,parallelism, squareness, angularity, coaxiality, run-out, total run out, 

              thickness  variation. 

•  Pick-up:     

1. Two-directional with safety feature against shocks
2. Measurement range: 0,6 mm
3. Resolution: 0,001 µm

• Size :  1500 x 750 mm (LxP) 
• Weight:     280 kg 
• Power voltage:    110-240 V 50-60 Hz 

R300 roundness measuring machine is one of the best devices worldwide for the characterization of surfaces, born from thirty years of experience boasted by SM in this field, it was specifically designed to measure bulky and heavy pieces, with utmost accuracy.

R300 features 3, pneumostatically supported, metrological measurement and positioning axes that ensure fluent movements without frictions and remarkable sturdiness of the entire system.

The main application of R300 consists in the characterization of large size bearings, where all those essential characteristics for the final quality of the product must be determined, among which roundness and race angles, which are measured by following the piece's profile with more axes working at the same time, thus generating a considerable number of measurements.

Characteristics:

Pneumostatic plate 

Platform diameter: 450 mm

Expansion diameter: 800 mm

Maximum measureable diameter:  1000 mm

Axial bearing capacity:   1200 kg

Radial run-out (at plate level): ≤0,1 μm

Speed:0,5 – 3 rpm (measurement) 0 – 6 rpm (positioning)

Friction:  Pneumostatic due to manual rotation

Centring range:  ±5 mm

Levelling range: ± 1°

Resolution: 0,1° 

Pneumostatic R axis

Useful traverse length: 500 mm

Linearity: ≤ 0,5 μm on 500 mm

Speed:  0,2 – 10 mm/s

Resolution:   0,1 μm 

C axis (pneumostatic column)

Useful traverse length: 500 mm

Maximum height  : 600 mm (from plate surface)

Linearity error:  ≤ 0,5 μm on 500 mm

Speed  :   0,5 – 15 mm/s

Resolution: 0,1 μm 

Pick-up

Measurement positioning:In three positions (horizontal, vertical, lateral)

Measurement strenght  : Internal/external 20 – 150 mN

Measurement range :  ±1000 μm

Supplied pick-ups  :   N° 3 two-directional of lenght   80 - 150 – 240 mm

R500 roundness measuring machine is located at the top of machines for the characterization of revolution surfaces in the world panorama for what concerns the maximum dimensions of the object that can be measured; born from the thirty year experience that SM has in this field, it has been designed to measure bulky and heavy pieces, maintaining high accuracies.

R500 features 3 metrological axes, pneumostatically supported, for measurement and positioning, which ensure fluent movements without frictions and remarkable sturdiness of the entire system.

The flagship application of R500 is the characterization of bulky particulars in the energy sector (turbines, compressors, bearings) where all the essential characteristics for the final quality of the product must be determined.

The motorized plate allows the automatic centering of the piece, executed with a procedure inside the Circom software.

Characteristics:

Pneumostatic plate

Platform diameter: 650 mm

Expansion diameter: 1200 mm

Maximum measureable diameter:  1300 mm

Axial bearing capacity:   1500 kg

Radial run-out (at plate level):  ≤0,1 μm

Speed:0,25 – 3 rpm (measurement) 0 – 6 rpm (positioning)

Friction: Pneumostatic due to manual rotation

Centring range:    ±5 mm with automatic cycle

Levelling range:± 1°Resolution:0,009° (40k pts/rev) 

Pneumostatic R axis

Useful traverse length:650 mm

Linearity: ≤ 0,5 μm on 500 mm

Speed:  0,2 – 10 mm/s

Resolution:   1 μm 

C axis (Column with recirculating ball guides)

Useful traverse length:900 mm

Maximum height  : 600 mm (from plate surface)

Linearity error:  ≤ 0,5 μm on 500 mm

Speed  : 0,5 – 15 mm/s

Resolution: 0,1 μm 

Pick-up

Measurement positioning:

In three positions (internal, external, lateral)

Measurement strenght  : Internal/external 20 – 150 mNMeasurement range :  ±1000 μmSupplied pick-ups  :   

N° 3 two-directional with 8 mm ruby sphere

RTP80 roughness measuring machine , easy to handle and user-friendly, allows to characterize even the most complex surfaces, easily and conveniently. The shiny 5.7’’ colour touchscreen display combined to the icon interface, allows the operator to set the measurement parameters, moving on the piece and carrying out the analysis quickly. The results obtained and the relative tolerances can be printed immediately using the thermal printer built in the instrument. The graphs and parameters are all of interactive type, to allow the operator to choose how to present the results. RTP80 is suitable for production departments, where the measurement settings for batch analyses can be protected by password, and it is also ideal to be used in metrological laboratories where statistical analyses can be carried out on the measurements taken. RTP80 calculation unit can be connected up to 4 measurement translators for various types of pieces.

CHARACTERISTICS:

Measurement range: ±500μm ( TL90 )

Resolution:  0,001 μm

Cut-off lenght:   0,25 – 0,8 - 2,5 - 8 mm

Cut-off number: Selectable from 1 to 19

Traverse lenght:  Up to 50 mm ( TL90 )

Pick-up: Inductive, it can be rotated of 90° for lateral measurements

Printer: Integrated, thermal printer

Measurement parameters:54 parameters

(Ra, Rq, Rt, Rz, Rp, Rc, Rv, Rsk, Rku, Rsm, Rdc, RPc, Pa, Pq, Pt, Pp, Pc, Pv, Psm, Pdc, PPc, Wa, Wq, Wt, Wz, Wp, Wv, Wc, WSm, Wdc, WPc, Rk, Rpk, Pvk, Mr1, Mr2, Pt, Pdc, PPc, R, Rx, AR, Wte, W, AW, Wx, Rke, Rpke, Rvke, Mr1e, Mr2e Rmax, R3z, R3zm)

Graphs displayed: Roughness, waviness, primary, bearing capacity curve, and distribution of Ordinates.

Unit of measurement: Millimeters and inches

Interface: TFT, 5.7'' colour graphic Touchscreen display and 3 waterproof membrane buttons

Languages: Italian, French, English, German, Spanish, Portuguese

Memory:  Up to 1000 measures

Accessories: RTP80 roughness tester, Translator (TS4, TS7, TL90, Rotarix 55 or Rotarix 125), 110-230V battery charger, roughness sample, case, user manual

CONNECTABLE TRANSLATORS:

TS7

Compact and easy to handle translator, it allows taking measurements in the most difficult conditions, by simply holding it in one hand. Maximum traverse length of 25 mm

TL90

Professional translator with internal metrological reference that allows characterizing W waviness parameters

Positioning micrometrics on the piece, with traverse length of 110 mm, bistable nib for measurements with and without skid. Maximum traverse length of 50 mm.

ROTARIX 55

Rotary unit with horizontal axis for measuring radial roughness (e.g. pipes, balls) on medium-size pieces, measurement diameter from Ø3 ÷ Ø60 mm.

ROTARIX 125

Rotary unit with vertical axis for measuring radial roughness on bulky pieces, measurement diameter from Ø10 ÷ Ø160 mm.

Our sister concern organisation represents SM Metrology Systems for their surface metrology products such as Roundness, Roughness, Contour / Profile measuring machines and accessories.

Our sister concern organization represents SM Metrology Systems for their surface metrology products such as Roundness, Roughness, Contour / Profile measuring machines and accessories. and profilometry analysis.

The brilliant 7’’ touch screen display, combined with modern user interface, allows the user to become quickly familiar with the instrument, setting easily the measure parameters, positioning on the piece and performing the analysis.

The instrument is equipped with a 1GHz microprocessor that allows to have a fluid system and fast processing even with complex profiles.

Extremely compact and handy, the WARPsurf allows to position easily on big pieces thanks to the integrated micrometric that covers 110 mm range.

Thanks to the standard USB interface, it is possible to plug a regular USB drive to save images or PDF reports; using this interface the instrument can connect to a common desktop printer and directly print on A4.

The instrument can analyze surface features along with dimensional ones, thanks to the interchangeable styluses for both roughness and profilometry.

FEATURES:

Measurement range : ±1500μm

Resolution : 0,0001 µm - (0,1nm)

Cut-off lenght : 0,08 - 0,25 - 0,8 - 2,5 - 8 mm

Cut-off number  : Selectable from 1 to 20 (1 to 6 for 8 mm cut-off)

Traverse lenght : Up to 60 mm

Pick up Inductive, it can be rotated of 90' for lateral measurements and interchangeable styluses

Measurement parameters    81 roughness parameters

Ra, Rq, Rt, Rz, Rp, Rv, Rc, Rsk, Rku, RSm, RΔq, RΔa, Rmax, Rδc, Rmr, Rmr(c), RPc, RLo, Rlr, Rzjis, RHSC, R3z, hp, Ep

Pa, Pq, Pt, Pq, Pv, Pc, Psk, Pku, PSm, PΔq, Pδc, PPc, PLo, Plr, PHSC

Wa, Wq, Wt, Wz, Wp, Wv, Wc, Wsk, Wku, WSm, WΔq, Wδc, WPc, WLo, Wlr, WHSC

Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, Rpk*, Rvk*, WDSm, WDc, WDt

R, AR, Rx, W, Aw, Wx, Wte, Rke, Rpke, Rvke, Mr1e, Mr2e, A1e, A2e

Available charts: Roughness, Waviness, Dominant waviness, Primary, Material ratio curve (bearing) and height amplitude distribution (density).

Unit of measurement : Millimeters and inches

User interface : Color display touchscreen TFT, 7 inches, 3 impermeable membrane switches

Languages: Italian, French, Inglese, German, Spanish, Portuguese, Japanese, Chinese, Korean

Memory Up to 4000 measurements for roughness – Up to 1000 for profilometry

CAD : Functions to process the integrated profile,

Points: carthesian – on the profile – intersection – limit – maximum -  minimum

Lines: best-fit – polar – interrupted - between two or more points – parallel

Arcs: best-fit – interrupted - between three or more points – center and radius – tangent

Dimensions: Aligned – Vertical – Horizontal – Radius – Angle – Line-point distance

Advanced: Axis alignment – Z magnification

Visualization: Pan – Zoom

Printing : 1- Capability to print on a common USB desktop printer in A4 format (Example: HP deskjet)

2- Capability to print to PDF on a USB drive

3- Printing on a PR11 device using Bluetooth connection

Equipment : WARPsurf roughness tester with SB300 magnetic probe and stylus 1-Y roughness, battery charger 110-230V, roughness specimen, plastic case, user manual

Our sister concern organisation represents SM Metrology Systems for their surface metrology products such as Roundness, Roughness, Contour / Profile measuring machines and accessories.

The new LITEsurf roughness tester was born from the forty-year experience that SM has in measuring and designing roughness tester for production areas. This is why we know well what are the characteristics that are really necessary for an instrument of this family that has to go to work there right with you: compactness, robustness, ease of use and clarity of the results, these are the characteristics that they will make LITEsurf the ideal partner for roughness characterizing on your parts. Are you considering buying a new palmtop roughness tester? We accept the challenge, because we are sure that the new LITEsurf roughness tester is a step forward compared to the other opponents! Are you not convinced? We give you 5 good reasons!

Connectivity: Today technology allows us to share information quickly and easily, can your new roughness tester do it? The new LITEsurf, thanks to the integrated Bluetooth and USB connection, allows you to connect the smartphones, tablets and PCs in an intuitive and fast way, then sharing information with the rest of the world.

Flexibility: you want, with a single instrument, to measure zones horizontally, vertically, up / down or sideways, many will answer you impossible, but LITEsurf can do all this. Through the probe rotatable laterally by 90 ° and to the balanced and preloaded sensor, each area of the piece can be measured.

Robustness: A robust palmtop roughness tester with few plastic and a lot of metal? Difficult to find on the market you will think. But is not so! The LITEsurf has a light alloy body machined from solid combined with a PC / ABS body that guarantee high rigidity with high impact resistance. The tool that is not afraid of the bumps and accidental falls inevitable in normal use in production.

Reporting: Do you need to generate customized reports with company logo, description, notes and even a photo of the measured detail and save them in a standard format such as in PDF or Excel for easy sharing and archiving? Many will offer you additional paid software and perhaps not so flexible; LITEsurf by connecting to an external device such as your Smartphone or tablet on which the free "Roughness studio base" APP is installed, can do all this with ease.

Battery life: How often are battery-powered devices discharged just when they are needed? We as you know it well, for this reason a sophisticated charge management system has been integrated into the LITEsurf which performs a full charge in 50 minutes, guaranteeing 10 hours of work and at least 300 roughness measurements. Don't you have this time? Just give us 3 minutes of charge and we guarantee you to perform at least 20 measurements.

The LITEsurf is charged via the same cable and charger that you use to charge your Smartphone or Tablet (USB type C), a nice simplification!

The instrument can analyze surface features along with dimensional ones, thanks to the interchangeable styluses for both roughness and profilometry.

FEATURES:

Measurement range: 250 um (+ 50 um -200 um)

Resolution: 0,001 μm

Cut-off lenght: 0,25 – 0,8 - 2,5 mm

Cut-off number: Selectable from 1 to 5

Traverse lenght: Up to 17,5 mm

Pick up: Optical, it can be rotated of 90° for lateral measurements

Measurement parameters: 81 roughness parameters

8 Parameters ISO: Ra, Rq, Rt, Rz, Rc, Rmax, RSm, RPc,

MOTIF: Pt, R, AR, Rx, Ppc

Unit of measurement: Millimeters and inches

Interface: OLED graphic display and 3 waterproof membrane buttons

Languages:Italian, French, English, German, Spanish, Portuguese

Memory: Up to 18000 measurements with only parameters Up to 30 measurements with graph

Accessories: LITEsurf roughness tester, USB battery charger, USB cable, 8 mm diameter end-plug for connection to stand, roughness sample, plastic case, User Manual

Our sister concern organization are the authorized dealers for LITEsurf in India 

The PGS100 profilometer allows to acquire 2D profiles in an extremely simple and intuitive way, thanks also to its measuring range of 130 mm in length (X) and 50 mm in height (Z).

The use of the tool takes place through the commands given by the software or from the PC keyboard in a very intuitive way.

The Profile Studio analysis program is equipped with all the CAD functions necessary for the dimensioning of your pieces, it also allows you to create programs to automate the characterization of the elements, for example during series measurements.

The standard configuration that includes the worktable with "T" slot and the 32 mm chisel measuring probe, can be enriched and completed with various accessories, including the positioner with 3 or 4 degrees of freedom on bearings and the precision vice that allows you to firmly clamp the pieces during measurements.

The calibration, thanks to the dedicated calibration sample, takes place guided by the software.

CHARACTERISTICS:

Unit of measure: Millimetres and inches

Exploration stroke (X): 130 mm (5,12 in)

Measuring range (Z): 50 mm (1,97 in)

Column travel (Y) 320 mm (12,6 in) manual

Sampling interval (X): 0,5 μm (0,02 μin)

Z axis resolution: 0,2 μm (0,008 μin)

Positioning speeds: 0-10 mm/s (0-7 in/s)

Measurement speed:  0.2 mm/s to 2 mm/s (from 0.008 in/s to 0.08 in/s)

Tip radius: 20 μm (0,8 μin)

CNC cycles:  Automatic CNC measuring and positioning cycles with auto-comparion

Connection: USB interface to Windows© PC

Languages: English, French, German, Italian, Spanish, Portuguese and Slovenian

Dimensions (L x D x H): 1030 x 410 x 660 mm (41 x 16 x 26 in)

Total weight: 34 kg (75 lbs)

Supply voltages: 110-240 V ; 50-60 Hz

Working temperatures: 15 - 25°C (59 - 77°F)

Software: Profile Studio Basic

Our sister concern organization represents SM Metrology Systems for their surface metrology products such as Roundness, Roughness, Contour / Profile measuring machines and machine accessories.

PGS200 profilometer is an instrument of new generation, able with a few simple operations, to characterise the profile of also complex pieces, thanks to the modern “all in one” logic: with just a few operations, it is immediately ready and calibrated to take measurements. Profile Studio software installed on PGS200 was conceived to be extremely user-friendly and easy to use by the operator.

The functions required for the characterization of the profile are grouped into categories (points, line, arcs, sizes), each of different colour to be easily identified. The CAD is highly advanced: all items are dynamic and can be edited after being input.

For more complex pieces, PGS 200 allows to execute measurement cycles and therefore, obstacles are automatically overcome (grooves, shouldered parts), and the profile is reconstructed at the end of the measurement. Thanks to the motorized column, calibration takes place automatically like the measuring cycles, thus ensuring a remarkable saving of time and high flexibility.

CHARACTERISTICS:

Measurement range in X: 220 mm (8.66 in)

Measurement range in Z:  50 mm (1.97 in)

Resolution on the X axis:   0.5 μm (0.02 μin)

Resolution on the Z axis:  0.1 μm (0.008 μin)

Positioning speed:      0 – 10 mm/s (0 – 0.4 in/s)

Measurement speed: 0.2 - 0.5 – 1 – 2 mm/s (0.008 - 0.02 – 0.04 – 0.08 in/s)

Traverse length of column: Column with a positioning of 320 mm (12.6 in)  or 520 mm (20.5 in) manual or motorized CNC

Measurement tip: Tip radius 20 μm (0.8 μin) and front roundness

CNC cycles:   CNC automatic measurement and positioning cycles with self-comparison

Connection: USB interface towards Windows© PC

Languages:   Italian, French, English, German, Spanish, Portuguese and Slovenian

Sizes LxDxH:  1100 x 570 x 720 mm  (43.3 x 22.4 x 28.3 in)

Overall weight: 42 kg(92 lbs)

Software: Profile Studio

Our sister concern represents SM Metrology Systems for their surface metrology products such as Roundness, Roughness, Contour / Profile measuring machines and accessories.